Case Study
Anchor Precision Components

From audit fatigue to real improvement

A tier-one automotive supplier in Pune had passed audits for years while the same findings kept resurfacing. Working on the ground with World of Gears, the team moved from documentation to worker-informed improvement — and closed its most persistent gaps in a single 90-day sprint.

Organisation
Anchor Precision Components
Location
Pune, Maharashtra, India
Sector
Automotive components — precision machining
Workforce
~600 employees
Working with us since
2025
Engagement
On-ground risk assessment + 90-day sprint
At a glance
6 → 0
repeat findings remaining after one improvement sprint
90 days
from kickoff to independently verified change
100%
corrective actions confirmed with workers, not just records

Background

Anchor Precision Components supplies precision-machined parts to global automotive brands from its plant in Pune. With around 600 employees and a demanding delivery schedule, the company had built a solid reputation for quality — and, over several years, had passed a series of customer and third-party social-compliance audits.

But as buyers deepened their human-rights due-diligence expectations, passing audits was no longer enough. Customers wanted evidence that issues were being resolved at the root, not simply documented and re-documented at each audit cycle.

The challenge

Each audit surfaced a familiar set of findings — working-hours records that didn't reconcile, inconsistent grievance handling, and gaps between written policy and shop-floor practice. Corrective action plans were closed on paper, yet the same issues returned at the next visit.

The root problem wasn't unwillingness. It was that fixes were designed for the audit, not for the people doing the work. Nobody had sat with line supervisors and workers to understand why the gaps kept reopening.

Why World of Gears

Anchor's sustainability lead had worked with remote consultants before and wanted something different: a partner who would actually be in the plant, in the local language, alongside the team. World of Gears was brought in precisely because the work is done on the ground in India — not through a portal or a checklist sent from abroad.

"We didn't need another report telling us what was wrong. We needed someone on the floor helping us fix it — in a way our supervisors could actually sustain."Head of Sustainability, Anchor Precision Components

The engagement began with an on-ground supplier risk assessment: dialogue-led, rightsholder-informed, and designed to surface what audits routinely miss.

How we worked together

Rather than issuing a new corrective action plan, the World of Gears team spent time where the work happens — talking with workers and supervisors, tracing each recurring finding back to its cause, and building fixes the shop floor could own.

01
On-ground risk assessment
Confidential worker dialogue and a walk of the floor to find the real drivers behind repeat findings.
02
90-day improvement sprint
A focused plan with clear owners, tackling working-hours records and grievance handling first.
03
Supervisor coaching
Line supervisors trained to run the new routines so improvements held after we left.
04
Worker-verified sign-off
Each corrective action confirmed with the people it affected — not just in the records.

Results & impact

6 → 0
Findings that finally held

The six recurring findings that had reopened at every audit were closed during the sprint — and stayed closed at the next customer visit, verified independently.

Ownership
A workforce that owns the change

Because supervisors helped design the fixes, the new routines became part of how the floor runs rather than a checklist for the next audit.

Trust
Stronger buyer confidence

Anchor could now show buyers not just a clean audit, but evidence of how issues are found and resolved — the shift from "Do you have a policy?" to "Show us how it works."

The difference is that our people fixed it, and they know how to keep it fixed. World of Gears didn't do it for us — they made sure we could do it ourselves.
Head of Sustainability, Anchor Precision Components

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